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Technical Services discusses benefits of high-voltage thermal management

There are big, system-level energy savings to be made in thermal management by switching high-power components such as pumps and fans to higher voltages (writes Peter Donaldson).   Technical Services should know. It is the UK-based European technical partner of US electric pump and fan manufacturer EMP, handling application engineering for OEMs. Its sales and […]

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BorgWarner’s plans for high-voltage commercial vehicle power systems

Total cost of ownership, long service life and packaging efficiency that frees mass and volume for cargo and passengers are essential requirements for all commercial vehicles (CVs) – and meeting all those needs is a challenge as the sector transitions to electric power, according to Harry Husted, BorgWarner’s vice-president and CTO (writes Peter Donaldson). Speaking […]

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Flextem’s PTC heating films for batteries

Heating is as important as cooling in the thermal management of battery packs, since lithium-ion batteries need to be held within the temperature range specified by the cell manufacturer if they are to operate safely and efficiently, and achieve their maximum service life (writes Peter Donaldson). Efficient, self-regulating positive temperature coefficient (PTC) heaters constitute an […]

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RAMPF Group’s battery production materials and processing technologies

To be competitive in global markets, ultra-fast production processes are essential. That is also true for the manufacture of batteries, for which RAMPF Group has developed polymers for sealing, casting and thermal management, as well as dispensing and automation systems. RAMPF uses epoxy, silicone and polyurethane polymers for sealing, casting and thermal management solutions for […]

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BorgWarner to start production of Akasol CYC battery modules

Cylindrical cells and central liquid cooling are key architectural characteristics of the new “ultra-high-energy” Akasystem AKM CYC module technology from BorgWarner, which acquired its developer Akasol in February (writes Peter Donaldson). The system is a scalable set of battery modules designed to be built up into packs for heavy vehicles including buses and trucks, along […]

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DAFO Vehicle battery fire protection system

In a thermal runaway, a lithium-ion battery typically releases oxygen from the cathode and volatile hydrocarbons from the electrolyte, generating both oxidiser and fuel to sustain a fire from purely internal sources (writes Peter Donaldson). Reliable detection and early intervention are therefore critical for preventing the worst consequences of battery thermal incidents – fire and […]

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Safe AI for batteries

While we are growing used to artificially intelligent software in smartphones, for example, if  AI and machine learning are to benefit EV applications such as controlling batteries, inverters and motors, the software must meet all the safety, security and quality standards that apply to serial production vehicles in the automotive industry. This is the mission […]

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Autocraft battery re-manufacturing

With 40 years of experience re-manufacturing internal combustion engines and transmissions for automotive OEMs, Autocraft Solutions Group has turned its attention to EVs in recent years and has developed both fixed and mobile battery re-manufacturing systems to meet a growing need, as CTO Simon Warburton explains to Peter Donaldson. That need is to match battery […]

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Novus urban e-bike nears production

With an initial price of around €30,000, the Novus e-bike is aimed at people who want to make a statement about their embrace of ‘green’ technology rather than those who simply need practical urban transport (writes Peter Donaldson). However, the 30 kW, 400 Nm, 85 kg, all-composite two-wheeler, which was on display at the Battery […]

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BorgWarner installs first Iperion 120 fast chargers

In-field analysis, along with a deep knowledge of the power electronics components, enabled BorgWarner Systems to get full power in high ambient temperatures from its new Iperion 120 rapid charger during the initial installation programme in northern Italy, where the first units are in operation (writes Peter Donaldson). “In the northern part of Italy the […]
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