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Wireless BMS simplifies pack design

Visteon has launched a wireless BMS and added smart junction box technology to simplify battery pack designs (writes Nick Flaherty). The company has been involved in BMS development since the earliest days of EV production when it supported the 1998 Ford Ranger EV. The wireless BMS uses chips from Analog Devices to eliminate the traditional […]

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Lithium-air pack beats lithium-ion

Researchers in Japan have developed a lithium-air battery that has a far higher energy density than current lithium-ion batteries (writes Nick Flaherty). Lithium-air batteries have the potential to be the ultimate rechargeable packs, as they are lightweight and have high capacity, with theoretical energy densities of 3150 Wh/kg – several times that of the lithium-ion […]

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Conversion service for classic mini

Following a one-off project in 2018, BMW is now offering a service to convert the classic petrol-driven Mini to electric propulsion (writes Nick Flaherty). The original was launched in 1959, created during an oil crisis and based on the idea of saving fuel and transporting four occupants and their luggage in the smallest possible footprint. […]

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HV SiC MOSFET switch ships for EVs

Power Integrations (PI) has launched its first high-voltage switch chips for automotive battery packs that use a SiC MOSFET (writes Nick Flaherty). The package for the InnoSwitch3-AQ integrates a 1700 V SiC MOSFET for 800 and 1000 V battery packs where a 1200 V device would not be able to handle the peak voltage that […]

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Cool SiC inverters move

Researchers at the US National Renewable Energy Laboratory (NREL) have been working with heavy-duty equipment maker John Deere on a new thermal management system for SiC inverters (writes Nick Flaherty). Equipment such as trucks and construction machines account for 39% of greenhouse gas emissions in the transportation sector, so there has been a focus on […]

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Fast charge ahead for BMW vehicles

Sprint Power is leading the development of an 800 V fast-charging system for BMW (writes Nick Flaherty). The Celeritas project is a £9.7 million effort to develop fast-charging cells and battery packs for battery EVs and fuel cell hybrid EVs. As well as BMW, its members include the UK’s Advanced Propulsion Centre, BP, AMTE […]

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Dual-component power converter

Premo has developed an 11 kW power converter using its patented technology that integrates multiple magnetic components (writes Nick Flaherty). The 3DP-11KWHVHV combines a full-bridge 150 µH LLC resonant transformer and 25 µH resonant choke in a single unit. This cuts the volume of the converter by up to half, and can reduce the amount of […]

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Inverter integration cuts size, weight

Texas Instruments has integrated a transformer into a gate driver to enable distributed switch architectures for inverters (writes Nick Flaherty). The UCC14240-Q1 isolated DC-DC bias supply module integrates the transformer and components with 3.5 mm-high planar magnetics to reduce the size, height and weight of a distributed power system in an inverter. The integration of […]

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Inverter sintering set to boost range

MacDermid Alpha Electronics Solutions is working with STMicroelectronics on improved sinter technology for EV inverter assemblies. The process, known as pressure sintering, can significantly increase vehicle efficiency and range as well as lowering production costs (writes Nick Flaherty). Pressure sintering provides much lower thermal resistance in an inverter, which leads to better power cycling and […]

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Motor wire is ‘green’

Tau has started shipping prototype environmentally friendly winding wire to the automotive industry. The wire combines minimised partial discharge, high fill factors and improved temperature resistance for high-voltage and frequency optimisation for electric motors.