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Comau launches modular spot welding gun for EV production lines

Single-body architecture promises faster changeovers and reduced maintenance costs across multi-robot installations Italian automation specialist Comau has introduced its N-WG spot welding gun at Automatica 2025, targeting the growing demand for flexible manufacturing systems in electric vehicle production. The gun’s single-body design addresses a common pain point in automotive assembly: the need to rapidly switch between different welding configurations without extended downtime.

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comemso’s decentralized calibration breaking the BMS testing bottleneck

Battery management system validation has become increasingly critical as electric vehicle manufacturers push for higher energy densities and more sophisticated battery control strategies.

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Toshiba launches high speed digital isolators for safer and more reliable EV systems

Toshiba Electronics Europe GmbH has introduced the DCM32xx00 series, a new family of AEC Q100 qualified two channel digital isolators designed for use in automotive systems such as on board chargers and battery management

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New electrolyte technology targets four-minute EV charging and sub-zero performance

The persistent challenges of slow charging speeds and cold-weather capacity loss in lithium-ion batteries have prompted 24M Technologies to develop what the company claims is a breakthrough electrolyte formulation. The new Eternalyte technology addresses two critical barriers to widespread EV adoption: charging infrastructure limitations and performance degradation in extreme temperatures.

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Advanced thermal management in HV harness supports megawatt-scale fast charging

The management of thermal loads during high-current charging events remains a major technical challenge in e-mobility. While core drive system components such as inverters, electric motors, and high-voltage batteries are typically liquid-cooled, the high-voltage cables and charging harnesses connecting these systems have traditionally remained uncooled.

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Revolutionizing aviation battery safety with immersion cooling

Engineered Fluids and Dovetail Electric Aviation have announced a collaboration aimed at advancing battery safety and performance in electric aircraft. The partnership focuses on integrating Engineered Fluids’ single-phase immersion cooling technology, specifically the AmpCool AC-110 dielectric fluid, into Dovetail’s modular DovePack battery system, which is engineered for aviation certification.

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Advanced PEEK materials enable high-voltage EV motor performance

Syensqo's Ajedium™ and KetaSpire® PEEK Solutions Optimize Slot Fill Factor and Thermal Management in Premium Sports Car Application Mavel Powertrain has integrated Syensqo's advanced polyetheretherketone (PEEK) materials into its latest high-voltage electric motor architecture, targeting applications exceeding 800V nominal system voltage.

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Breakthrough busbar sealing boosts EV drivetrain reliability and design freedom

ENNOVI has introduced ENNOVI-SealTech, a new busbar sealing technology that addresses one of the persistent challenges in hybrid and electric vehicle drivetrain engineering. The solution is designed to prevent coolant leakage at critical interconnects and can be applied to both busbars and other connection points found in motors, inverters, and oil pump interfaces.

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Turntide Gen 5 battery powers OEM Innovation with built-in compliance

Turntide Technologies has introduced its Gen 5 NMC modular battery system, engineered specifically to address the growing regulatory complexities facing OEMs in electrification projects. The system's architecture integrates compliance with EU battery regulations directly into its core design parameters, reducing time-to-market for manufacturers developing battery-powered systems.

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Compact active suspension power for EVs by Hongfa and Vicor

Hongfa has introduced what it claims is the smallest and highest performing active suspension power system yet developed for automotive applications, targeting the migration of this long-standing luxury feature into the mid-range EV segment. The system is built around Vicor’s BCM6135 fixed-ratio DC-DC bus converter modules, which enable direct conversion from the vehicle’s 800V traction battery down to a 48V power delivery network.
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