Technical Services has developed an intelligent R&D chiller for engineers working on EV and hybrid system thermal management, designed to define real-world cooling requirements early in development.

The system integrates built‑in calorimeters and multiple sensors to capture live data on flow, pressure, heat rejection, power consumption, and temperature. By combining these measurements, it enables engineers to calculate the exact chiller capacity needed for optimum efficiency and performance, avoiding the costly oversizing that often occurs when specifications are based on assumptions.

Delivered pre‑programmed and pre‑charged, the unit connects directly to a fluid loop and begins system characterisation automatically. Data is logged and streamed to the cloud, providing a complete performance map without the need for manual calibration, validation, or data processing. This simplifies test setups and accelerates design iterations for battery, power electronics, and HVAC cooling systems.

The modular design allows integration with multiple cooling circuits and complements Technical Services’ existing pump and valve technologies. By quantifying heat loads at the prototype stage, the R&D chiller helps define a balanced, cost‑efficient thermal system architecture that can transition smoothly into production.

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